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Our Iron Casting Process

Pattern Design & Engineering Solutions

Transforming customer samples to 2D & 3D Digital Models: Leveraging Reverse Engineering and integrated CAD/CAM systems for high-precision mold manufacturing and design.

Melting Process

Our facility features high-efficiency melting technology designed to handle large-scale iron casting seamlessly. We utilize 4 Induction Furnaces with a combined production capacity of 20 tons/hour. Engineered for continuous operation, our system effectively reduces costs while maximizing productivity.

Every stage is strictly monitored by metallurgical experts to ensure superior quality. Additionally, we offer the flexibility to customize the melting process to meet the specific technical requirements.

Molding Process

Molding Machine: SINTO ACE-5 (Flask size: 1000 × 800 × 325 / 325 mm³) This molding machine operates at a high production speed of 30 seconds per mold, utilizing the advanced Aeration Squeeze system for sand compaction. The process ensures uniform density and high mold strength, resulting in consistent quality and reliability.

Core Making Process

SKMT is equipped with over 60 making machines support a wide range of size and designs, including complex geometries for both small a large-scale component. This ensures maximum flexibility and production capacity to meet diverse and intricate manufacturing requirement.

Finishing Process

Surface cleaning using a variety of tools, both externally and internally, including automated grinding machines, Hanger shot / Clamp shot / Auto Air shot.

Quality assurance process

Based on Japanese standards, covering a comprehensive range of inspections. These include tensile strength testing, hardness testing, and dimensional inspection of cast parts, molds, and cores.

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